Category: Industrial Chemistry

Water-Based or Oil-Based Grinding Coolants

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Water-based and oil-based coolant are the 2 major categories of surface grinding coolant. In the realm of machining and metalworking, the choice of coolant plays a pivotal role in determining the efficiency, quality, and sustainability of grinding processes. Among the available option, water-based and oil-based grinding coolants stand out as prominent contenders. Let’s delve into a comparative analysis of these two coolant types to discern their respective advantages and drawbacks.

Let us compare both type of coolant with 4 perspective, namely

  • Cooling and lubricant properties
  • Environmental Impact
  • Operator Safety and Health
  • Cost Consideration
Water-based and Oil-based Grinding Coolant Comparison

Cooling and Lubrication Properties:

Water-Based Coolants:
Water-based grinding coolants, primarily composed of water with additives for lubrication and corrosion inhibition, excel in heat dissipation. They efficiently absorb and dissipate heat generated during grinding operations, preventing thermal damage to work-pieces and cutting tools.

Additionally, water-based coolants offer excellent lubricating properties, facilitating smoother grinding action and reducing friction between the work-piece and abrasive wheel.

Oil-Based Coolants:
Oil-based grinding coolants, formulated from mineral oils or synthetic oil blends, also provide effective cooling and lubrication. However, their lubricating properties may not be as efficient as water-based counterparts. While oil-based coolants offer adequate heat dissipation, they may exhibit higher viscosity, leading to increased drag and heat buildup in the grinding zone.

Environmental Impact:

Water-Based Coolants:
One of the primary advantages of water-based grinding coolants lies in their minimal environmental impact. Comprising primarily of water, these coolants are non-toxic and biodegradable, posing minimal risk to the environment. Moreover, water-based coolants emit fewer volatile organic compounds (VOCs) compared to oil-based alternatives, contributing to cleaner air quality and reduced environmental pollution.

Oil-Based Coolants:
Oil-based grinding coolants, while effective in machining applications, pose environmental challenges due to their reliance on petroleum-derived oils. These coolants release VOCs and other harmful emissions into the atmosphere, contributing to air pollution and environmental degradation. Additionally, disposal of used oil-based coolants requires careful handling and proper waste management practices to prevent soil and water contamination.

Operator Safety and Health:

Water-Based Coolants:
Water-based grinding coolants offer a safer working environment for operators compared to oil-based alternatives. With lower levels of chemical additives and reduced exposure to harmful fumes, water-based coolants mitigate health risks associated with prolonged exposure to cutting fluids. This promotes worker well-being and complies with stringent occupational health and safety regulations.

Oil-Based Coolants:
Oil-based grinding coolants may pose health hazards to operators due to the presence of chemical additives and VOC emissions. Prolonged exposure to oil-based coolants can cause skin irritation, respiratory issues, and other health complications. Therefore, proper ventilation and personal protective equipment (PPE) are essential when using oil-based coolants to minimize health risks.

Cost Considerations:

Water-Based Coolants:
Water-based grinding coolants typically exhibit lower operating costs compared to oil-based alternatives. While the initial purchase price of water-based coolants may be slightly higher, their longer service life and lower disposal costs result in overall cost savings. Additionally, water-based coolants require less frequent replenishment and maintenance, reducing downtime and operational expenses.

Oil-Based Coolants:
Oil-based grinding coolants may have lower upfront costs, but their ongoing maintenance and disposal expenses can be considerable. The need for frequent replenishment, filtration, and waste disposal adds to the operational costs associated with oil-based coolants. Moreover, the environmental regulations governing the disposal of used oil-based coolants may entail additional compliance costs for manufacturers.

In summary, the choice between water-based and oil-based grinding coolants hinges on various factors, including cooling and lubrication properties, environmental impact, operator safety, and cost considerations. While both coolant types offer distinct advantages, water-based coolants emerge as a more sustainable and operator-friendly solution, with lower environmental impact and operating costs. By carefully weighing these factors and aligning them with specific machining requirements, manufacturers can make informed decisions to optimize grinding processes and achieve superior outcomes.

How to Clean a Truck

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A Dirty Truck Deserve for Cleaning

Many face challenge in cleaning a truck as most of the cleaner is less effective in removing the contaminant on the truck body. Right now with the help of EC -Truck Cleaner, it ease the entire cleaning activity.

Cleaning a truck can often feel like a daunting maintenance task, especially when the vehicle is coated in thick dirt and grime. The situation becomes more challenging when grease or oil deposits are present, which is common in trucks carrying palm oil fruit. The lipid grease from the fruit can create a tough layer on the truck’s surface, making it even harder to clean.

Removing heavy grease requires chemical cleaner, nylon scrubbing, or high-pressure water jets. A thorough cleaning becomes essential, particularly before PUSPAKOM inspections, where a clean truck is a requirement. Often, trucks that haven’t been properly cleaned are easy to spot on the road, signaling overdue maintenance.

Truck Cleaner
Truck Cleaner

How to Clean a Truck: Step-by-Step

To clean a truck effectively, it’s important to divide the task into two parts: the head and the body. The head includes the front compartment, where the engine is housed, while the body is the larger rear section, typically covered in thick grease and dirt.

For the best results, we recommend using Truck Cleaner, a specially formulated detergent designed for cleaning large trucks and lorries. Given the truck’s large surface area, the following tools will help simplify the cleaning process:

  • Truck Cleaner Sprayer
  • Nylon Scrubber
  • High-Pressure Water Jet

Step 1: Dilute the Truck Cleaner Solution

Since Truck Cleaner is highly concentrated, dilution is necessary. We recommend a 1:4 ratio, which ensures efficient cleaning while keeping costs down. This ratio allows the solution to work effectively without wasting excessive product.

Step 2: Apply the Diluted Truck Cleaner

Once the solution is diluted, spray it evenly across the truck body. Pre-wetting the surface isn’t required, so you can immediately begin applying the cleaner. After the entire truck is sprayed, follow up with manual scrubbing.

Step 3: Scrub the Truck Surface

Manual scrubbing with a nylon brush is essential for loosening the dirt and grease, especially on areas like wooden panels. As you scrub, you’ll notice the contaminants being removed. You could use high pressure water jet to spray the truck body if manual scrub is not available.

Watch out the spill water as it may contain chemical cleaner solution which shall not get in touch with skin or eyes.

Step 4: Rinse with a High-Pressure Water Jet

After scrubbing, use a high-pressure water jet to thoroughly rinse off the dirt and cleaner residue. If you don’t have access to a high-pressure jet, regular water spray can also be used, but it may take more effort to wash away all the residues.

Safety First: Wear Appropriate PPE

It’s important to wear the appropriate personal protective equipment (PPE) while using Truck Cleaner, even if the solution has been diluted. PPE is standard practice in chemical handling industries worldwide, and it’s crucial to protect yourself from potential harm during the cleaning process. While PPE may not always be widely adopted in Malaysia, unfortunately wearing appropriate PPE is a mandatory action from our perspective.

Experience the Difference

Cleaning a truck with Truck Cleaner delivers noticeable results. This powerful detergent is a must-have for any truck maintenance routine. We encourage you to try it yourself and see the remarkable difference in cleanliness it provides.

The Evolution of Coolfast Grinding Coolant

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The journey of Coolfast grinding coolant has been nothing short of transformative since its inception in 2017. Coolants are integral to surface grinding processes, particularly in CMP grinding. Over the years, we’ve meticulously developed numerous iterations of Coolfast grinding coolant, each tailored to specific process objectives.

In surface grinding, mechanical action predominantly drives material’s stock removal. However, the optimal performance of mechanical removal hinges on the synergistic enhancement provided by chemical contributors. This optimization is achievable due to our extensive experience spanning over a decade in CMP grinding and polishing processes.

Our engineering knowledge and hard work are the criteria for developing the comprehensive series of Coolfast Grinding Coolant.

The Coolfast Grinding Coolant

The Coolfast series is not confined to a single chemistry; rather, it encompasses a diverse range of coolant solutions. Since 2017, our journey with Coolfast’s development began. Each coolant variant is meticulously crafted to cater to specific sectors within the grinding process spectrum.

Industrial Application of Coolfast Solutions

Primarily designed for CMP grinding processes, Coolfast Grinding Coolant finds its niche in the semiconductor industry. The CMP grinding process, prevalent in semiconductor fabrication, involves various of substrate materials, including metals such as

  • Stainless steel
  • Aluminum
  • Glass
  • Titanium.

Advantages of Tailor-Made Coolants

While numerous grinding coolant options saturate the Malaysian market, however most are oil-based formulations which unsuitable for semiconductor applications. We stand as a pioneering entity in Malaysia, continuously innovating water-based Grinding Coolants.

Similar to metalworking grinding processes, Coolfast grinding coolants aim to mitigate friction, dissipate heat from the grinding zone, and extend material removal rates. In essence, these fluids preserve optimal metal surface integrity without sacrificing the grinding productivity. To achieve these goals, we’ve engineered a diverse range of grinding coolants, each meticulously tailored to specific substrate materials and grinding processes.

The Coolfast Coolant

With a profound understanding of CMP grinding processes and substrate materials, let’s delve into the essence of Coolfast coolant. Designed as a water-based coolant primarily for the semiconductor industry, Coolfast coolant finds applicability even in traditional metalworking processes, particularly in grinding operations with coarse wheels necessitating significant material removal.

Moreover, the adoption of water-based coolant fosters a conducive working environment, mitigating the risks associated with oil mist volatility. Our developmental journey with Coolfast coolant has yielded substantial advantages, validating its efficacy and superiority over conventional alternatives.

Rest assured, there exists a suitable Coolfast grinding coolant tailored to augment your metalworking grinding processes.

Our relentless dedication and continuously effort in perfecting water-based Coolfast grinding coolant has reward us with efficacy and reliability Coolfast products. Should you aspire to embrace this cutting-edge technology in your processes, we’re readily available for consultation and support.

Leading Chemical Cleaner Supplier in Ipoh

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Chemical Cleaner

When it comes to finding a trusted chemical cleaner supplier in Ipoh, EC Clean stands out as a reliable name for both industrial and household needs. We have worked closely with our customer to supply specialize industrial chemical cleaner.

We have strategically set up our factory in Ipoh to provide high-quality chemical cleaners to Ipoh and northern region of the country. The expansion of our factory also to fulfill the growing demand for effective cleaning solutions in Malaysia,

Why EC Clean Chose Ipoh?

Ipoh, with its growing urbanization and industrial potential, is an ideal location for EC Clean to establish its manufacturing base. While cities like Penang and Selangor are bustling with industrial activities, Ipoh offers a perfect balance of growth and strategic connectivity. As a developing city with a population of over 870,000, Ipoh presents a unique opportunity for chemical cleaner suppliers to cater to both household and industrial markets.

EC Clean’s new factory, spread over 8,000 sq. ft., is equipped to produce a range of chemical cleaning solutions that meet the needs of different industries. Whether it’s commercial businesses, households, or industrial factories, EC Clean is now the go-to Ipoh chemical cleaner supplier for various cleaning challenges.

Industrial Chemical Cleaner

Why Use Specialized Chemical Cleaners?

Cleaning can seem straightforward, but for effective results, especially in industrial settings, it’s essential to use dedicated chemical cleaners. General cleaning products like laundry detergents or multi-purpose cleansers often fall short when it comes to tackling stubborn contaminants such as grease, dirt, and industrial grime.

At EC Clean, we specialize in providing chemical cleaners that are formulated with specific surfactants and active ingredients. These products are designed not only to clean but also to disinfect and sanitize surfaces, making them ideal for both commercial and residential applications.

Industrial Chemical Cleaner EC Clean offers

EC Clean is a brand that has evolved over 10 years of experience in the cleaning industry. We are working closely with clients in semiconductor, manufacturing, and industrial sectors. We are constantly developing innovative cleaning solutions to meet diverse needs.

Some of our specialty products include:

  • Mosaic Cleaner: Perfect for restoring the shine of tiled surfaces.
  • Degreaser: Ideal for removing stubborn grease from machinery and vehicles.
  • Mold Cleaner: Specifically formulated to clean rubber molds effectively.
  • Truck Cleaner: Strong enough to remove dirt and grime from large vehicles.
  • Wood Bleach: Helps revive aged wood surfaces and maintain their original color.

These solutions are not only effective but also easy to use. While most of our cleaners are user-friendly, we always advise wearing appropriate protective equipment (PPE) during industrial cleaning tasks.

Why Choose EC Clean?

With over a decade of experience in the cleaning industry, EC Clean has built a strong reputation as a reliable chemical cleaner supplier in Ipoh. We have wide range of cleaning solutions, from everyday household cleaners to heavy-duty industrial detergents.

We are ready to supply our industrial chemical cleaner throughout Malaysia. The factory ensure we are able to deliver our product effectively. If you’re looking for specialized industrial cleaning solutions, whether for your business or home, EC Clean is your trusted partner. Reach out to us to discuss your cleaning challenges, and we’ll provide the best solution tailored to your needs.

Water-Based Coolants for Metal Surface Grinding

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The water-based coolant launch to the Malaysia market with the aim for lifting the metal surface grinding performance. In the metalworking, achieving optimal cutting efficiency while maintaining environmental sustainability is a paramount concern. Coolfast Coolant is a water-based coolants emerge as a solution that addresses both efficiency and sustainability in metal surface grinding processes.

Water-based coolants offer a multifaceted approach to enhancing metal surface cutting operations. The coolants, blending with additives, lubricant for achieving cooling purposes, act as an alternative to traditional oil-based coolant.

Let’s delve deeper into the advantages and applications of water-based coolants in metal surface cutting.

Advantages on Water-based Coolant for Metal Grinding Surface

Enhanced Cooling and Lubrication: Coolfast Coolant dissipating heat generated during the surface grinding process. The coolants prevent thermal damage to the work piece and pro-long the grinding stone life span. Additionally, the lubricating properties of water-based coolants facilitate smoother grinding action, reducing friction and wear on cutting tools.

Improved Surface Finish: The use of water-based coolants results in superior surface finishes on machined components. Especially the coolant will reduce the heat mark on the metal surface.

Environmental Friendliness: Unlike oil-based coolants, water-based formulations offer a more sustainable and eco-friendly solution for metal surface cutting. The Coolfast coolant minimizing the environmental impact associated with coolant disposal and reducing the risk of air pollution from volatile organic compounds (VOCs) emitted by oil-based coolant. Moreover, the Coolfast water-based coolants are non-toxic and biodegradable, further contributing to environmental conservation efforts.

Clog up Grinding Stone

Operator Safety and Health: Water-based coolants provide a safer working environment for operators compared to oil-based counterparts. With lower levels of chemical additives and reduced vaporize mist, this promotes worker well-being and complies with stringent occupational health and safety regulations.

Developing of Water-based Coolant

Even though the benefit of water-based coolant are obvious, but the developing journey for Coolfast Coolant is not simple or straight forward. Similar to most of the development on industrial cleaner, we have spent more than 5 years on developing series of water based coolant which cover metal working process. Our coolant has showed a good performance in below:

  1. High stock removal
  2. Extend grinding stone life span
  3. Maintain metal surface integrity

Convert to Water-Based Coolant

We have many years working with CMP grinding process. The grinding stone could easily clogged up and affected the grinding performance. The Coolfast Coolant has showed a remarkable improvement in term of grind-ability performance. The effort we pour in the metal working process has rewarded us with grinding knowledge.

In case you require a breakthrough in your grinding process, feel free to contact us, let us become your partner to moving into new era of innovation and responsible manufacturing practices in the metalworking industry.

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